Mining
Optimizing Flotation Recovery in Copper Mining
How our custom flotation reagent program increased copper recovery while reducing chemical consumption for a major South American mining operation.
Problem statement
A copper concentrator was facing inconsistent recovery and rising reagent costs, with limited on-site technical support from existing suppliers.
Our approach
We audited historical plant data, ran lab screening on candidate collectors and frothers, and then implemented a staged plant trial program with tight process control and operator training.
Results
- 12% increase in copper recovery across the campaign.
- 18% reduction in overall reagent dosage at equivalent or better performance.
- Stabilized plant operation through clearer operating windows and documentation.